Virtual Commissioning: Run the line in software before it exists in steel. Conventional commissioning starts only after equipment is installed — problems surface late and cost a fortune. Virtual commissioning connects the PLC program to a simulation model and validates the logic first.
Conventional commissioning starts only after equipment is installed — problems surface late and cost a fortune. Virtual commissioning connects the PLC program to a simulation model and validates the logic first.
On-site commissioning time typically drops by 30% or more, with most program defects found before production starts.
What's included
PLC program validation
Signal-level commissioning against real or soft PLCs.
Logic defect detection
Collisions, deadlocks and timing conflicts surfaced early.
Cycle-time verification
Cycle time and throughput checks across operating scenarios.
On-site support
On-site commissioning assistance and program iteration.
Deliverables
- Virtual commissioning model
- Signal mapping table
- Defect list & fix log
- Cycle-time verification report
Delivery process
Discovery
Align on business goals, map pain points and priorities, and define success metrics
Solution design
Deliver strategy and prototypes, confirm scope, timeline and budget
Build
Agile iterations with milestone reviews and fully visible progress
Launch & grow
Testing, deployment, enablement, source handover and ongoing optimization